Automatic Wood Pallet Block Production Line

Automatic Wood Pallet Block Production Line2023-11-14T06:31:16+00:00
Double Head Pallet Block Machine 01

Pallet Block Machine,Pallet Feet Machine

  • Type :Single Head, Double Head, Triple-Head
  • Length and width of block :75-145mm
  • Density : 550-600kg/m³
  • Diameter of pallet hole: 18-28mm
  • Capacity:2-8m³/24h
  • Raw materials : sawdust, rice husk, straw,stalk
  • Application :  produce wood blocks for wood pallets

A pallet block machine, also known as a pallet block making machine or wood pallet block machine, is a specialized piece of equipment used to manufacture the wooden blocks or stringers that form the main support structure of wooden pallets.

The pallet block produced by the pallet block machine is mainly used for European pallets, which can replace the solid wood used in the traditional pallets.Pallet block is also known as pallet feet, pallet legs, pallet pier. Sawdust pallet block machine can use waste wood chips, wood shavings as raw materials, can also use a variety of straw containing wood fiber to produce wood waste pallet block. We can customize the mould of the compressed wood block machine according to the customer’s requirements of the pallet size specification.

wood pallet 10202

Video of wood pallet block production line – how to efficiently make wooden blocks?

Who is intended to invest in this automatic wood pallet block production line?

  1. Pallet Manufacturers: Existing wooden pallet manufacturers looking to expand their production capacity or improve efficiency may invest in an automatic wood pallet block production line. It allows them to streamline their operations, increase output, and reduce labor costs. By investing in automated machinery, pallet manufacturers can stay competitive in the market and meet growing customer demand.
  2. Entrepreneurs and Startups: Individuals or startups aiming to enter the wooden pallet manufacturing industry may find investing in an automatic wood pallet block production line a viable opportunity. It provides a foundation for establishing a new pallet manufacturing business, as it automates the critical process of producing the pallet blocks. This reduces the initial labor requirements and allows for efficient production from the outset.
  3. Recycling and Waste Management Companies: Companies involved in recycling or waste management may see potential in investing in a wood pallet block production line. These companies can utilize wood waste or by-products from their operations as raw materials for the production of pallet blocks. By converting waste into value-added products like pallet blocks, they can generate additional revenue streams and contribute to sustainability efforts.
  4. Timber or Sawmill Businesses: Timber companies or sawmills with access to wood waste materials such as sawdust, wood chips, or shavings can consider investing in a wood pallet block production line. This allows them to repurpose their waste materials into valuable products, reducing waste disposal costs and maximizing resource utilization.

Raw materials used for the compressed wood block making machine

raw materials

Raw materials: The pallet block machine typically takes wood waste materials such as sawdust, wood chips, or wood shavings as raw materials. It processes these materials by compressing them under high pressure and heat, using a combination of hydraulic pressure and steam. The pressure and heat cause the lignin in the wood fibers to bind together, forming solid blocks.

However, it should be noted that the moisture should be less than 10% when making blocks.

Final products and usage of the wood pallet block

pallet block
pallet block

Use of pallet block: The primary use of wood pallet blocks is in the construction of wooden pallets. Pallet blocks serve as the main support structure or stringers of the pallet. They are typically positioned at the corners or along the edges of the pallet, providing strength and stability. The blocks are assembled with other components such as deck boards and nails to form a complete pallet.

What size of wood blocks can be produced?

Block size:75*75mm, 80*100mm, 80*120mm ,90*90mm ,90*140mm,100 *100mm ,100*115mm ,100*140mm ,140*140mm  etc.

Usually, It’s the common size when the size is below 100mm. And above 100mm, it’s the European standard.

pallet block

Types of pallet block making machine

single Head Pallet Block Machine

Single head pallet block machine

Single head pallet block machine only contains a set of mould on the head, suitable for small capacity production of pallet block factory.

double head pallet block machine

Double head pallet foot machine

There are only two sets of moulds in the head of the double heads pallet block machine. Compared with the single heads pallet block machine, the production efficiency is higher.

Three Head Pallet Block Machine

Three head pallet block machine

The head of the three head pallet block machine contains three sets of moulds of the same specification, which can produce three pallets at the same time when working.

Main machine list for ZZCHRYSO Automatic Wood Pallet Block Production Line

This wood pallet block production line is especially for producing blocks with a hole or without a hole, for the purpose of waste wood recycling and making a profit. Actually, the raw materials used for this automatic wood block production line are the same as the raw material for the wooden pallet processing line, so, it’s waste recycling.

Within a fully automated wood pallet block production line, there is no need for workers directly involved in operation during the whole production process from raw material to final product. All the process of the production is completed by mechanical equipment and automated systems.

The wooden blocks are produced by high temperature and high pressure. Common and European standards both are available. We can also customize to match customers’ needs.

Main Machines of Automatic Wood Pallet Block Production Line

An automatic wood pallet block production line is a complete system designed for efficiently manufacturing wood pallet blocks. It typically consists of a series of machines and equipment that automate the process of producing the blocks. The production process of this wooden pallet production line mainly includes Wood chipping machinewood crushing machinedrying machineglue mixing machinewood pallet bock machine, wood pallet block cutting machine

An automatic wood pallet block production line offers increased productivity, consistency, and cost-efficiency compared to manual production methods. It reduces labor requirements, improves block quality, and enables higher production volumes to meet market demand.

pallet block line 101

Wood chipper machine

wood chipper machine 102

Typically, a variety of biomass materials, including straw, rice husks, coconut fibers, logs, branches, tree roots, waste wooden furniture, waste wood boards, etc., are used as the raw materials for processing compressed wooden pallet block. These raw materials must be ground into a fine powder using a wood shredder in order to treat wooden pallets. The sawdust size needed to process wooden pallets is typically between 3 and 5 mm. The wood crusher’s crushing fineness can be modified to meet the needs of the customer.

wood crushing machine

Wood Crusher Machine 303

Wood crusher machine is a machine used to process wood and turn it into wood chips or wood shavings. The wood crusher is a device for recycling waste wood. Common raw materials include waste furniture, branches in the woods, laminates, logs, etc. The sawdust making machine can also crush bamboo, forage, corn stalk, sorghum stalk, and other fibrous rod-shaped materials. So it is also the equipment that provides the raw material for sawdust briquetting machine and charcoal production line.

Sawdust Air Flow Dryer Machine

Air Flow Dryer Machine 203

Sawdust Airflow dryer machine, also known as Flash sawdust dryer machine  and pipe type sawdust dryer machine, is specially designed for the drying of wood chips, sawdust, small wood chips, and wood particles. It only needs to send wet wood chips, sawdust or granular materials into the dryer pipe, and use a screw conveyor to continuously add them to the drying pipe.

As the ideal water content of sawdust is 8%-15% for producing biomass briquettes and pellets. Usually, the moisture of the untreated wet sawdust is 30%-50%, and fresh sawdust from the sawmill can even up to about 60%. Even if these materials are air-dried enough, the water content can be reduced to 20% at the most, but they still can not meet the requirement for producing briquettes. So it is necessary to use the sawdust air flow dryer to heat and dry the wet sawdust before making sawdust briquettes.

Glue Mixer

glue mixer 301 1

This equipment is mainly used for the process of molding wood chip pallets. Use waste materials such as wood shavings and wood chips to produce pallets after mixing with glue. This new type of glue mixing machine solves the problem that the traditional machine can not continuously feed and mix the glue, the glue is not uniform, and the meter can not be measured when discharging.

This glue mixing machine has the advantages of uniform glue mixing, fast speed, and continuous operation. It can be widely used in molded pallet production lines. This glue mixing equipment has a simple structure and convenient operation. The sawdust pallet produced after mixing the glue is strong and environmentally friendly. At the same time, it can also be used for mixing glue of other materials, which has broad market prospects.

Wood Pallet Block Making Machine

pallet block line 301

Wood pallet block making machine can use sawdust and wood shavings as raw materials, which are abundant and cheap sources of wood waste. The machine can compress and mold the materials into solid and uniform blocks under high temperature and high pressure. The blocks can have different sizes and shapes according to the requirements of the customers.

Wood pallet block cutting machine

Wood Block Cutting Machine 203

Wood block cutting machine is used for cutting wood strips to wood block. And the pallet block is used to make the wood pallet base, which is for the transportation or storage pallet. Besides, the final pallet block could get the E1 grade. While, the pallet block could be solid without hole in the center, and also could be hollow.

The equipment can be used for the automatic cutting of the multi – plate foot pier, the square of the wood, and the length of the cutting can be adjusted, and the 100*100mm can be realized under the same specifications. The equipment has simple structure, simple operation, high efficiency, cutting 1800-2000 per hour. Cut out the shavings foot pier block section smooth,he whole cutting process of artificial touch operation to cutting saw blade, so the use is very safe.

Advantages of Automatic Wood Pallet Block Production Line

The automatic wood pallet block production line offers numerous advantages that contribute to increased efficiency, productivity, and cost-effectiveness in the manufacturing process. Here are some key advantages of using an automatic wood pallet block production line:

  1. Higher Production Capacity: An automatic wood pallet block production line is designed for large-scale production, enabling high output and increased production capacity. The automated processes and machinery allow for continuous operation, reducing downtime and maximizing productivity. This is particularly beneficial for companies with high-volume production needs or those aiming to meet growing market demands.
  2. Improved Efficiency and Reduced Labor Costs: The automation of various production stages, such as raw material feeding, mixing, block forming, cutting, and stacking, significantly reduces the reliance on manual labor. Automated processes are executed with precision, speed, and consistency, resulting in faster production cycles, reduced human errors, and optimized resource utilization. This leads to improved efficiency and cost savings by minimizing labor costs.
  3. Consistent Product Quality: An automatic production line ensures consistent quality control throughout the manufacturing process. The machinery operates with high accuracy and precision, producing uniform block dimensions, excellent bonding strength, and consistent product quality. This helps to meet customer requirements and specifications consistently, reducing the risk of product failure or customer complaints.
  4. Waste Reduction and Resource Optimization: Automatic wood pallet block production lines are designed to utilize wood waste materials, such as sawdust, wood shavings, and wood chips, as the primary raw materials. By efficiently recycling wood waste into compressed wood blocks, these production lines contribute to waste reduction and resource optimization. This not only minimizes environmental impact but also helps to reduce raw material costs and supports sustainable manufacturing practices.
  5. Enhanced Safety and Worker Comfort: Automatic production lines incorporate safety features and mechanisms to protect workers from potential hazards. Machines are equipped with safety guards, emergency stop buttons, and sensors to ensure the safe operation of the equipment. By automating repetitive and physically demanding tasks, an automatic production line reduces the risk of work-related injuries and improves worker comfort and well-being.
  6. Versatility and Customization: Automatic wood pallet block production lines offer versatility and customization options. They can be configured to produce blocks of various sizes, shapes, and specifications, depending on customer requirements. The flexibility of the production line allows for easy adaptation to changing market demands and the ability to cater to a wide range of pallet block designs and dimensions.

Wood Pallet Block Making Machine for Sale

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